汽车制造解决方案

Automobile Manufacturing

Overview

3D打印技术可以应用于汽车零部件的制造。传统的汽车零部件制造通常依赖于模具和CNC机械加工,这种方式在制造复杂形状和高精度部件时面临诸多挑战。而3D打印技术可以直接根据设计图纸制造出实体零部件,无需复杂的模具和加工过程,大大提高了制造效率。此外,3D打印技术还可以制造个性化零部件,满足汽车市场的多样化需求。

Technical advantages

High efficiency

Shorten the development cycle and reduce R&D costs

high efficiency

Complex structure integrated molding, efficient mass production

high quality

Digital production reduces product defect rate, high product precision and stable quality

personalise

Can be customized according to needs, more free design

Lightweight

Structural optimization design takes into account product performance while achieving part weight reduction

sustainable development

Higher material utilization, less waste and sustainable development

Applications

可移动的3D打印座垫

赛车桶上的可移动垫子是3D打印的,可能会适应车手的身材,体重和品味。

3D打印S58B30里的气缸盖

复杂的管路结构和轻量化需求超过了传统铸造工艺的能力范畴,面对这一难题,3D打印实现了传统铸造做不到的工艺。同时,S58B30发动机气缸盖避免了冗余结构造成的材料浪费,达到了更好的轻量化效果。

3D打印的空调出风口和logo

3D打印的材料已经能够满足空调出风口长时间耐高温的设计要求。

3D打印汽车电池

随着电动汽车、消费电子、工业储能、移动设备以及智能穿戴等领域的迅猛发展,对新能源电池的续航能力、快速充电、使用寿命以及安全性等方面提出了日益严格的要求,业内再次开始关注3D打印电池。事实上,3D打印电池具有明显的优势。首先,它易于获取原材料,制造过程环保,且更经济。其次,与传统制造的电池相比,3D打印增材制造技术对电池电极的结构产生重大影响,使得电池的能量密度更高,能够实现大规模量产。此外,3D打印电池还具有更高的安全性。

实现零部件轻量化

用3D打印技术,才能在保障零部件质量的基础上减轻零部件的重量。例如,使用镍合金制造F1赛车进气歧管,其最薄壁厚仅为2mm,使用传统制造技术是很难实现的。

3D打印技术制造底盘托架

用计算机辅助设计软件将底盘托架的CAD模型进行了优化,并将其转换为STL 文件格式。然后使用激光或电子束熔化技术,将金属粉末层层堆叠,并逐层熔化,形成实体零件。最后将各个部件进行组装。

汽车零部件的制造

在对金属零部件的处理过程中,可以使用金属激光烧结3D打印,将各类合金材料作为原材料,简化生产流程,还节省了生产成本。

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